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FOUNDRY

MOULDING LINE

  • Disamatic Model 131Z – Fast, Vertically parted moulding line
  • The rated speed of the moulding machine is 400 moulds / hour
  • Mould size : 750 x 570 x 140 – 400 mm
  • 45mins pf cast cooling facility due to 68 metre long synchronized conveyor belt

SAND PLANT

  • Sand Hopper capacity : 300 T
  • Sand Multi Controller ( SMC )
  • Magnetic separator
  • Sand and casting cooling drum
  • Sand cooling below 50 Deg. C
  • Dust Extraction System
  • SAM 10 Mixture
  • Mixing Capacity : 80 T/Hr.
  • Ceramic Lining
  • High Speed Intensive Green Sand Mixer: Model SAM 10 with Bond Injection System
  • Online Sand Multi Controller

MELTING AND AUTO POUR

  • For the 1st phase a Tri-track Furnace from Inductotherm has been considered
  • Inductotherm Auto Pour with Visipour control system
  • Tri Track induction furnaces with inbuilt fume extraction system
  • Stopper rod control bottom pouring Visipour with mould stream inoculation facility

SHOT BLASTING AND FETTLING

  • Online shot blasting facility with castings and runner risers

MACHINE SHOP

• Equipped to produce fully machined ferrous cast components
• Advanced and latest Vertical and Horizontal CNC Machines for Turning, Milling and Drilling operations resulting in high level of precision
• Balanced mix of General Purpose and Special Purpose Machines for optimized machining time